Automotive | Application | SP SONIC

Solution

Automotive

Sound LT car seat test system: end-of-line noise testing of power seats and seat belts, with automatic pass/fail results on the production line.

Automotive
Sound LT is SP SONIC's test system for car seat noise. While the seat motors run through each movement, a Class 1 measurement microphone records the noise and the SoundQC analyser sends SPL, Leq and Lmax to the Sound LT software. Each movement is compared with its accepted limit and the seat is passed or rejected automatically. How the system works: the controller supplies power to the seat and monitors voltage and current while each motor runs. The software runs the test sequence (slide, lifter, tilt and reclining in both directions) and the seat belt test, shows the sound level live against the accepted zone, and stores the result for every serial number. On request, the system can send signals to a PLC to control other equipment on the line. The system is usually installed with a noise test room or booth on the seat production line, designed by SP SONIC to keep factory noise out of the measurement.

Key features

  • Automatic test sequence for every seat motor movement
  • SPL, Leq and Lmax measured for each step
  • Pass/fail against an accepted limit (for example 50 dB(A) max)
  • Seat belt test (repeated 3 times)
  • Motor voltage and current monitoring
  • Results logged by part number and serial number
  • Optional PLC signals to control other line equipment
  • Noise test room or booth to block factory noise

Specifications

SoftwareSound LT
AnalyserSoundQC precision sound analyser (Class 1, IEC 61672-1)
MicrophoneClass 1, IEPE type
Measured valuesSPL, Leq, Lmax (dB(A))
Seat functionsslide, lifter, tilt, reclining, seat belt
Controllerpower supply with voltage and current detection
OptionPLC interface

Reference projects

Lear Corporation (Thailand) Ltd.

Lear Corporation (Thailand) Ltd.

Seat noise test room on the production line with a SoundQC control cabinet.

  • Noise test room at the conveyor
  • SoundQC analyser and controller
  • Car seat noise testing
Request a quotation
Toyota Boshoku Gateway (Thailand) Co., Ltd.

Toyota Boshoku Gateway (Thailand) Co., Ltd.

Seat noise test booth with controller cabinet and PLC.

  • Test booth on the seat line
  • Controller with PLC interface
  • SoundQC analyser
Request a quotation
Adient & Summit Corporation Ltd.

Adient & Summit Corporation Ltd.

Seat noise test room with a sound level display inside the room.

  • Noise test room on the line
  • Live sound level display in dB(A)
  • SoundQC control cabinet
Request a quotation
Adient (Thailand) Company Limited

Adient (Thailand) Company Limited

Seat noise test room and component test station, operated from a tablet.

  • Seat noise test room with display
  • Component test station
  • SoundQC control cabinet
Request a quotation
NHK Spring (Thailand) Co., Ltd.

NHK Spring (Thailand) Co., Ltd.

Noise test room for production testing.

  • Noise test room with door and window
  • Air conditioning inside the room
Request a quotation

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